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Filey Academy, Filey, North Yorkshire

Client

Filey Academy

Location

Filey, North Yorkshire

Specification of Work

Flat felt roof refurbishment

Project Overview

Roofclad Systems was appointed by NU Construction to fully refurbish the existing flat felt roof at Filey School, now known as Filey Academy, in Filey, North Yorkshire.

With a project area of approximately 1,300 m2, the works were designed to address multiple issues and improve the building’s performance. For this project, Roofclad Systems selected a Bauder specification.

Before / After

Filey Academy Before
Before
Filey Academy After
After

Client Problems

The existing roof had reached the end of its serviceable life and was experiencing various issues, including water ingress, poor thermal performance, and leaking outlets into the internal
downpipes. The goal of the project was to provide a long-term roofing solution that would extend the roof’s lifespan, eliminate leaks, and significantly improve the building’s thermal efficiency.

Our Solution

To ensure safe access, Roofclad installed edge protection scaffolding, a Haki staircase, and a ladder gate, in line with the Working at Height Regulations.
A BBA Certified Bauder Total Roof System was installed using a combination of partial strip and overlay. The specification included:

  • BauderTEC KSD FBS vapour control layer
  • 180mm BauderPIR FA-TE insulation to achieve a U-value 0.14W/m²K
  • Bauder KSA DUO underlay
  • Bauder K5K mineral torch-on cap sheet for long-term UV protection

A Cut-to-fall system to improve drainage was incorporated in the corridor area between redundant glazing, improving the flow of water towards drainage points and reducing the risk of standing water.

Drainage & Rooflight Upgrades

As the existing outlets were a key source of water ingress, they were removed and replaced with new spitter outlets through the perimeter upstand, complete with a lead chute and new external pipework.

The roof also included multiple rooflights. Four of them were replaced, and the remaining were boxed out and fully felted.

Bauder GRP trim was installed around all perimeter edges to complete the finish.

The Result

The completed refurbishment delivered a watertight, thermally upgraded roofing system, improving both building performance and long-term durability.

Client Testimonial

“Roofclad Systems delivered an excellent refurbishment at Filey School. The team were professional throughout, maintained a safe working environment, and completed the Bauder specification to a very high standard. We wouldn’t hesitate to work with Roofclad again on future projects.”
– Chris Mitchell, NU Construction

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